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About the Z-Series Waterjets



Z 45 waterjet cutting system Z 613 waterjet cutting system Z 813 waterjet cutting system


Z 513 waterjet cutting system

 

 

Every Z-Series waterjet built at WARDJet has grown out of a wish list generated from everything learned in over 200 installations of used and new waterjets and dozens of retrofits of CNC machines to waterjets. We have also faced many practical hands-on issues while operating our waterjet job shop with over 300 hp capacity, multiple machines and many cutting heads. (The WARDJet job shop was sold in 2003 to focus on building more waterjets and WARD abrasive recycling units). We have installed hundreds of WARDs (Waterjet Abrasive Recycling Dispensers), and have been exposed to countless waterjets in the process – additionally increasing our knowledge base of what end users want in their systems.

We have hence incorporated nearly 100,000 hours of hands-on waterjet cutting experience into our machines. Our primary goal is to make our waterjets easy to use, practical to load and unload, and as best as possible, to eliminate all the issues that could reduce operating efficiency. We want to make sure that every WARDJet waterjet has as much up time as possible.

How do we keep our prices down?

WARDJet,Inc. waterjets are loaded with many practical features that help operators be more productive. Our challenge was how to get the units to the end user at affordable pricing. This has been achieved by pioneering an innovative business model specifically aimed at helping our customers. Simply put, we cut out all of the middlemen and high cost centers that do not directly contribute to the building of a great waterjet system

  • We only sell direct – not through distributors
  • Sales people are based at home – no traveling sales people
  • Maximum use of latest technology – using software, the Internet, CD/DVD, web cams, WebEx, etc.


Z-Series Waterjet Gantries


WARDJet systems are available in a variety of sizes to meet our customers varied needs. The Z-Series comes in several sizes, the Z-45, Z513, Z613, and Z-813. Feel free to browse through our different machines and determine which style and size is right for you!

ball screw independent carriages


Larger sizes are available through our R-Series and smaller sizes through the M-Series.

The Z-Series waterjet features:  
  • Ball screws for accuracy, repeatability and reliability
  • Laser calibration of all systems to map all ball screws
  • Up to 12” Z-axis travel
  • Multiple cutting heads on one carriage or on independent carriages
  • Lip seal design for multiple, easy to move independent carriages
  • 5’ or 13’ Y-axis for full 4’ and 12’ range of motion with one cutting head when a second Z-carriage is parked

Why the EXTRA foot of travel?

A great feature on the Z-Series waterjet is the additional foot of travel you get in the left to right cutting direction. The reason we added this as standard is that most waterjet companies use multiple cutting heads to produce two parts in the same amount of time it takes to cut one part, thus increasing production. Typically, the moment you add a second head, the distance of travel the first head can move is reduced to make space for the addition of the second head. For example, a 6’ x 12’ waterjet with 2 heads can now only travel and cut 8’ if a 4’ spreader bar was fitted. So you can no longer cut a 12’ standard sheet with one head. By using independent carriages instead of a spreader bar, and parking the second carriage in the extra foot of space when not needed you still have the full 12' of cutting with the Z-Series waterjet.

Why the Independent Carriages?

The benefit of having separate cutting heads on completely independent Z-Carriages is the freedom the operator gets to place the heads as close or as far apart as desired within seconds.  When the operator is preparing to cut new parts using multiple heads, it is a quick and easy process to adjust the distances between the cutting heads.  The additional heads are mounted on the same bearings as the master carriage, and slide easily along the crossbeam. They can then be locked into position using the stabilizing bar that goes between the two carriages.  This makes it very easy to change the distance between the heads, and still be confident that they are perpendicular to your material.  Each Z-Carriage has its own motor driven height adjustment, and can be configured to have an independent height sensor. It is hence possible to have three Z-Carriages on the same crossbeam each with its own height sensor, thus freeing up the operator to watch TV and play video games. The traditional method of adding multiple cutting heads ot a waterjet is to mount them on a spreader bar. WARDJet does offer this as an option, but experience shows repositioning head spacing with a spreader bar can be tedious, frustrating, and time consuming. It also generates the associated costs and downtime. By making these easy to use, independent carriages WARDJet once again demonstrates our commitment to make our systems practical and user friendly.


Burny controller

Operator Friendly Touch Screen Controller

With nearly 30,000 Burny® controllers installed worldwide, WARDJet is confident in choosing the Burny® controller to operate our waterjet systems. This controller has great features imperative to efficient waterjet operation including:

  • Process Control
  • Quick Plate Alignment
  • Go To (Job Interrupt)
  • Fast DXF File Conversion
  • Remote Access/Diagnostics
  • Monitoring and Tracking of Consumables
  • Expandable Shape Library
  • Multitasking Environment
  • Bright Touch Screen Interface
  • Remote Upgrade of Software


Grating Support

WARDJet’s modular multi-purpose grating system allows parts to be loaded and clamped down anywhere on the table. Four grate systems are available based on your specific application: general Job Shop grates, Heavy-Duty grates, Water-only cutting grates and stone cutting grates. Different grate systems can be put in the tanks simultaneously allowing one portion of the table to be set up for water-only cutting and the balance to be abrasive cutting. The different types of grates are also stackable.
job shop grates
Jetslab cutting grate

 

Pumps

It is very important to balance your selection of pump with your cutting needs, so WARDJet machines can be supplied with a variety of pumps. Choices include intensifier pumps operating at up to 60,000 psi: 30hp, 50hp, 75hp, 100hp, and150hp are available. Often there are used pumps available as a lower cost option. Feel free to give us a call to ensure you have the right pump for your application. We can also help you select a pump that will be able to support the number of cutting heads you will be running.

    

Intensifier pump
Accustream Pump

Optional Features and Accessories

Height Sensors

Wireless Pendant

Larger Bulk Feed Hoppers

Waterjet Tool Kit

High-Pressure Water Gauge

Optical Tracing Eye (CCD Camera)





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