Build A Waterjet   WARDJet Challenge   Testimonials  

WARDJet AS-Series Pumps


Choose pump for more information:

AS-6030(30hp)

AS-6050(50hp)

AS-6075(75hp)

AS-60100(100hp)

AS-60150(150hp)
90,000 psi Pumps Available Upon Request

Whatever your cutting application, there's a WARDJet AS-Series intensifier pump designed to meet your needs. WARDJet offers a full range of reliable, efficient waterjet intensifier pumps for around-the-clock operations, small prototype jobs, and every application in between. You'll find pumps engineered to meet the demands of multiple head abrasive cutting, as well as those that are ideal for water-only cutting. All WARDJet pumps are engineered to be easy to operate - and even easier to maintain.


Request Information about our Water jet Machines and Cutting Products
Features:

WARDJet Control Center

A touch screen panel guides the operator through operation, troubleshooting, and maintenance logs. This lets you access the most powerful features and functions with the touch of a screen.

Built to Last

WARDJet brings decades of experience, rigorous research, and ongoing product development to everything we do. The combination of intelligent engineering and quality manufacturing add up to a pump that delivers maximum longevity and reliability.

Advanced Intensifier Technology™ (AIT)

AIT is our exclusive technology and an integral part of the AS-Series pumps. Our unparalleled user-oriented innovations facilitate longer maintenance intervals and rapid component replacement.

Added Versatility

Equipped with high and low pressure settings (ideal for piercing brittle materials).

Enhanced Hydraulic Circuit

Kidney loop circulates oil through a heat exchanger and oil filter, away from intensifier pulsations. When the pump is in standby, the oil is cool. (Available on 50+hp pumps)

Efficient Pressure Generation

High efficiency TEFC motors deliver reliable power with minimal electric consumption. Wye-Delta soft start reduces inrush current for 50+ hp pumps.

Superior Cut Quality

Single large volume attenuator provides even output pressure to ensure optimal edge quality.

Smooth High Pressure Water

Pressure-Compensated hydraulic pumps and exclusive electronic shift technology maintain smooth ultra-high pressure water at the cutting heads.

Operation Convenience

Panel-mounted display pressure gauges allow easy monitoring of inlet water filters and hydraulic performance.

Maximum Cutting Performance

An inlet water filter system removes impurities to maximize cutting head performance. Boost pumps increase inlet water flow for 50+ HP pumps.

Remote Operation

Key switch enables all pump features to be operated and monitored at either the pump or remotely from a CNC controller.

Safe operation

Safety dump valve relieves system pressure in case of a shutdown.




Only WARDJet offers ultra-high pressure pumps with Advanced Intensifier Technology (AIT). AIT represents the latest in high pressure intensifier design that delivers increased reliability and efficiency.

Micro-SD Card Reader

Transfer pump maintenance and alarm logs quickly and easily. Download the latest WARDJet system software updates.

More intuitive than ever

Easy-to-understand graphics guide the operator through the steps necessary to operate and maintain the pump.

Password Protected

Protect your pump settings and configuration to prevent editing by unauthorized personnel.

Operation made easy

The Quick Help feature provides fast answers when they're needed most. No more searching for system manuals for basic information.

Optional Ethernet Interface

Transfer data between your WARDJet system and a network or PC. This option allows advanced remote control and remote troubleshooting.

Advanced Intensifier Management (AIM)

Built-in troubleshooting charts and detailed intensifier graphics provide rapid access to diagnostics and maintenance logs.


1 STREAMLINED MAINTENANCE

Check valve utilizes a screwless, low-pressure poppet design to enable quick evaluation of key contact surfaces. Feature allows for fast component replacement.

4 EXTENDED SEAL LIFE

Large diameter ceramic plunger produces more water per stroke with reduced friction yielding maximum seal life.

2 RELIABLE HIGH PRESSURE ENDS

Durable threaded rod design simplifies high pressure end removal for quick seal maintenance. Non-threaded cylinder design increases reliability.

5 IMPROVED COMPONENT LIFE

Hydraulic center section features an advanced piston design which minimizes seal wear and improves component life.

3 SIMPLIFYING ACCESS

The hydraulic rod seals and plunger bearing are readily accessed from the outside of the hydraulic end cap.

6 SMOOTH SHIFTING

Advanced electronics provide smooth, more reliable shifting for optimum cut quality. In addition shift times are monitored for intensifier performance.




Frequency (Hz) 30hp
(22kW)
50hp
(37kW)
75hp
(56kW)
100hp
(75kW)
150hp
(112kW)
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Pump Power
Voltage (V) 380 240/480 380 240/480 380 480 380 480 380 480
Current (I) 39 75/40 70 135/67 105 95 150 120 215 170
Main C.B. Rating (I) 50 100/50 90 175/100 125 125 200 200 250 225
Physical
Size Width 62in (1.57m) 80in (2.03m) 45in (1.15m) 55in (1.40m)
Length 36in (0.91m) 42in (1.07m) 86in (2.18m) 81in (2.06m)
Height 48in (1.22m) 58in (1.47m) 56in (1.42m) 56in (1.42m)
Clearance Height 48in (1.22m) 80in (2.03m) 80in (2.03m) 80in (2.03m)
Shipping Weight Approx.
(in crate with no oil)
2500lb.
(1134kg)
3200lb
(1450kg)
3400lb
(1540kg)
4250lb
(1928kg)
6250lb
(2834kg)
Operating Weight Approx. 2400lb
(1090kg)
3100lb
(1406kg)
3300lb
(1497kg)
4150lb
(1882kg)
6100lb
2767kg)
Ambient Conditions
Min. Storage Temp. (not drained) 35°F (1.7° C)
Min. Operation Temp. 40°F (4.4° C)
Max. Operating Temp. 95°F (35°C)
Max. Relative Humidity 95%
Inlet Cutting Water
Min. Inlet Water Pressure 40 psi (1.38 bar)
Max. Inlet Water Pressure 115 psi (7.72 bar)
Max. Inlet Temp. 70°F (21°C)
Min. Inlet Temp. 40°F (4.4° C)
Min. Inlet Flow Rate 1 gpm (3.8 lpm) 2 gpm (7.6 lpm) 2.5 gpm (9.5 lpm) 5 gpm (19 lpm)
Inlet Water Quality See Water Quality Section
Hydraulic Cooling Water (if not air cooled)
Min. Inlet Water Pressure 40 psi (2.76 bar)
Max. Inlet Water Pressure
(See LP Water section)
115 psi (7.93 bar)
Max. Inlet Temp. 70°F (21°C)
Min. Inlet Temp. 40°F (4.4° C)
Normal Inlet Flow Rate 2 gpm (8 lpm) 3 gpm (11.5 lpm) 4 gpm (15 lpm) 8 gpm (30 lpm) 10 gpm (38 lpm)
Hydraulics
Hydraulic Oil Type ISO AW 32 or ISO AW 46 Mineral Oil
Hydraulic Oil Capacity 26 gal (98 L) 37 gal (140 L) 90 gal (340 L) 96 gal (363 L)
Max. Oil Temp. 130°F (55°C)
Min. Oil Temp. 55°F (12.8°C)
Pump Factory Settings
Hydraulic Pump Pressure Limit 3200 psi (220 bar)
Cut Pressure Set Point* Factory Set to Minimum Pressure for Startup.
Adjust per startup operating instructions in this manual.
Pierce Pressure Set Point* Factory Set to Minimum Pressure for Startup.
Adjust per startup operating instructions in this manual.
Utility Hook-Ups (located at rear of pump)
Cooling In 1/2 NPT Female 1 NPT Female
Cooling Out 1/2 NPT Female 1 NPT Female
Cutting Water In 1/2 NPT Female 3/4 NPT Female
Drain Water Out 1/2 NPT Female 3/4 NPT Female
Cutting Water Out
3/8 HP Female
9/16 HP Female
Warnings and Shutdowns
Intensifier HP Leak Warning
Warning
Intensifier Over Cycle
Shutdown
Inlet Cutting Water Under Pressure N/A N/A
P< 40 psi (2.8 bar) Shutdown
Hydraulic Oil Level Low
Shutdown
Hydraulic Oil Temp.
Alert Temp.
T< 131°F (55°C) Warning
Hydraulic Oil Temp.
Shutdown Temp.
T<150°F (65°C) Shutdown
Oil Filter Clogged N/A
Shutdown
Motor Fault Shutdown
 

PUMP CAPABILITIES

 
30hp
(22kW)
50hp
(37kW)
75hp
(56kW)
100hp
(75kW)
150hp
(112kW)
Frequency(Hz) 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
 
Max. Continuous Output Pressure
60,000 psi (4,137 bar)
Min. Output Pressure
8,000 psi (552 bar)
Max. Output Flow gpm (lpm) 0.6 (2.2.7) 0.65 (2.46) 1.0 (3.79) 1.1 (4.16) 1.5 (5.68) 1.6 (6.05) 2.1 (7.95) 2.2 (8.33) 3.0 (11.4) 3.2 (12.1)
 

ORIFICE COMBINATIONS

 
Frequency
(Hz)
30hp
(22kW)
50hp
(37kW)
75hp
(56kW)
100hp
(75kW)
150hp
(112kW)
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
 
1 Orifices 0.011 0.011 0.014 0.015 0.017 0.018 0.02 0.021 0.024 0.025
2 Orifices 0.007 0.007 0.010 0.010 0.012 0.013 0.014 0.015 0.017 0.018
3 Orifices 0.006 0.006 0.008 0.008 0.010 0.010 0.011 0.012 0.014 0.014
4 Orifices N/A N/A 0.007 0.007 0.009 0.009 0.010 0.010 0.012 0.013
5 Orifices N/A N/A 0.006 0.006 0.008 0.008 0.009 0.009 0.011 0.011
6 Orifices N/A N/A N/A N/A 0.007 0.007 0.008 0.008 0.010 0.010
 

WATER TREATMENT GUIDELINES

 
High Quality Water TDS<50ppm
No treatment required
Good Quality Water 50 ppm <TDS < 150 ppm
Soften Only
Medium Quality Water 150 ppm < TDS < 250 ppm
Soften or TDS removal
Poor Quality Water TDS > 250 ppm
Silica > 15 ppm
TDS removal

TORQUE SPECIFICATIONS

 
Specific Torques
Intensifier Stud: 1 in. nut 275 ft-lb (373 N-m)
Intensifier Center: 7/8 in. cap screw 275 ft-lb (373 N-m)
General Torques:
The torques below are to be applied only to those fasteners not listed above:
#10 45 in-lb (5.1 N-m)
1/4in. 105 in-lb (11.9 N-m)
5/16 in. 18 ft-lb (24 N-m)
3/8 in. 33 ft-lb (45 N-m)
7/16 in. 53 ft-lb (72 N-m)
1/2 in. 80 ft-lb. (108 N-m)
High Pressure Fitting Torques
1/4 in. 15-25 ft-lb (20-34 N-m)
3/8 in. 35-45 ft-lb (47-60N-m)
9/16 in. 60-75 ft-lb (80-100N-m)