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WARDJet AS-Series Pumps
Choose pump for more information:
90,000 psi Pumps Available Upon Request
Whatever your cutting application, there's a WARDJet AS-Series intensifier pump designed to meet your needs. WARDJet offers a full range of reliable, efficient waterjet intensifier pumps for around-the-clock operations, small prototype jobs, and every application in between. You'll find pumps engineered to meet the demands of multiple head abrasive cutting, as well as those that are ideal for water-only cutting. All WARDJet pumps are engineered to be easy to operate - and even easier to maintain.
Features:
WARDJet Control Center
A touch screen panel guides the operator through operation, troubleshooting, and maintenance logs. This lets you access the most powerful features and functions with the touch of a screen.
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Built to Last
WARDJet brings decades of experience, rigorous research, and ongoing product development to everything we do. The combination of intelligent engineering and quality manufacturing add up to a pump that delivers maximum longevity and reliability.
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Advanced Intensifier Technology™ (AIT)
AIT is our exclusive technology and an integral part of the AS-Series pumps. Our unparalleled user-oriented innovations facilitate longer maintenance intervals and rapid component replacement.
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Added Versatility
Equipped with high and low pressure settings (ideal for piercing brittle materials).
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Enhanced Hydraulic Circuit
Kidney loop circulates oil through a heat exchanger and oil filter, away from intensifier pulsations. When the pump is in standby, the oil is cool. (Available on 50+hp pumps)
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Efficient Pressure Generation
High efficiency TEFC motors deliver reliable power with minimal electric consumption. Wye-Delta soft start reduces inrush current for 50+ hp pumps.
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Superior Cut Quality
Single large volume attenuator provides even output pressure to ensure optimal edge quality.
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Smooth High Pressure Water
Pressure-Compensated hydraulic pumps and exclusive electronic shift technology maintain smooth ultra-high pressure water at the cutting heads.
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Operation Convenience
Panel-mounted display pressure gauges allow easy monitoring of inlet water filters and hydraulic performance.
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Maximum Cutting Performance
An inlet water filter system removes impurities to maximize cutting head performance. Boost pumps increase inlet water flow for 50+ HP pumps.
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Remote Operation
Key switch enables all pump features to be operated and monitored at either the pump or remotely from a CNC controller.
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Safe operation
Safety dump valve relieves system pressure in case of a shutdown.
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   Only WARDJet offers ultra-high pressure pumps with Advanced Intensifier Technology (AIT). AIT represents the latest
in high pressure intensifier design that delivers increased reliability and efficiency.
Micro-SD Card Reader
Transfer pump maintenance and alarm logs quickly and easily.
Download the latest WARDJet system software updates.
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More intuitive than ever
Easy-to-understand graphics guide the operator through the steps necessary to operate and maintain the pump.
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Password Protected
Protect your pump settings and configuration to prevent editing by unauthorized personnel.
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Operation made easy
The Quick Help feature provides fast answers when they're needed most. No more searching for system manuals for basic information.
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Optional Ethernet Interface
Transfer data between your WARDJet system and a network or PC. This option allows advanced remote control and remote troubleshooting.
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Advanced Intensifier Management (AIM)
Built-in troubleshooting charts and detailed intensifier graphics provide rapid access to diagnostics and maintenance logs.
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1 STREAMLINED MAINTENANCE
Check valve utilizes a screwless, low-pressure poppet design to enable quick evaluation of key contact surfaces. Feature allows for fast component replacement.
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4 EXTENDED SEAL LIFE
Large diameter ceramic plunger produces more water per stroke with reduced friction yielding maximum seal life.
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2 RELIABLE HIGH PRESSURE ENDS
Durable threaded rod design simplifies high pressure end removal for quick seal maintenance. Non-threaded cylinder design increases reliability.
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5 IMPROVED COMPONENT LIFE
Hydraulic center section features an advanced piston design which minimizes seal wear and improves component life.
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3 SIMPLIFYING ACCESS
The hydraulic rod seals and plunger bearing are readily accessed from the outside of the hydraulic end cap.
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6 SMOOTH SHIFTING
Advanced electronics provide smooth, more reliable shifting for optimum cut quality. In addition shift times are monitored for intensifier performance.
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| Frequency (Hz) |
30hp
(22kW) |
50hp
(37kW) |
75hp
(56kW) |
100hp
(75kW) |
150hp
(112kW) |
| 50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
| Pump Power |
| Voltage (V) |
380 |
240/480 |
380 |
240/480 |
380 |
480 |
380 |
480 |
380 |
480 |
| Current (I) |
39 |
75/40 |
70 |
135/67 |
105 |
95 |
150 |
120 |
215 |
170 |
| Main C.B. Rating (I) |
50 |
100/50 |
90 |
175/100 |
125 |
125 |
200 |
200 |
250 |
225 |
| Physical |
| Size |
Width |
62in (1.57m) |
80in (2.03m) |
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45in (1.15m) |
55in (1.40m) |
| Length |
36in (0.91m) |
42in (1.07m) |
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86in (2.18m) |
81in (2.06m) |
| Height |
48in (1.22m) |
58in (1.47m) |
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56in (1.42m) |
56in (1.42m) |
| Clearance
Height |
48in (1.22m) |
80in (2.03m) |
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80in (2.03m) |
80in (2.03m) |
Shipping Weight Approx.
(in crate with no oil) |
2500lb.
(1134kg) |
3200lb
(1450kg) |
3400lb
(1540kg) |
4250lb
(1928kg) |
6250lb
(2834kg) |
| Operating Weight Approx. |
2400lb
(1090kg) |
3100lb
(1406kg) |
3300lb
(1497kg) |
4150lb
(1882kg) |
6100lb
2767kg) |
| Ambient
Conditions |
| Min. Storage Temp. (not drained) |
35°F (1.7° C) |
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| Min. Operation Temp. |
40°F (4.4° C) |
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| Max. Operating Temp. |
95°F (35°C) |
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| Max. Relative Humidity |
95% |
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| Inlet Cutting
Water |
| Min. Inlet Water Pressure |
40 psi (1.38 bar) |
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| Max. Inlet Water Pressure |
115 psi (7.72 bar) |
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| Max. Inlet Temp. |
70°F (21°C) |
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| Min. Inlet Temp. |
40°F (4.4° C) |
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| Min. Inlet Flow Rate |
1 gpm (3.8 lpm) |
2 gpm (7.6 lpm) |
2.5 gpm (9.5 lpm) |
5 gpm (19 lpm) |
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| Inlet Water Quality |
See Water Quality Section |
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| Hydraulic Cooling Water (if not air cooled) |
| Min. Inlet Water Pressure |
40 psi (2.76 bar) |
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Max. Inlet Water Pressure
(See LP Water section) |
115 psi (7.93 bar) |
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| Max. Inlet Temp. |
70°F (21°C) |
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| Min. Inlet Temp. |
40°F (4.4° C) |
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| Normal Inlet Flow Rate |
2 gpm (8 lpm) |
3 gpm (11.5 lpm) |
4 gpm (15 lpm) |
8 gpm (30 lpm) |
10 gpm (38 lpm) |
| Hydraulics |
| Hydraulic Oil Type |
ISO AW 32 or ISO AW 46 Mineral Oil |
| Hydraulic Oil Capacity |
26 gal (98 L) |
37 gal (140 L) |
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90 gal (340 L) |
96 gal (363 L) |
| Max. Oil Temp. |
130°F (55°C) |
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| Min. Oil Temp. |
55°F (12.8°C) |
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| Pump Factory Settings |
| Hydraulic Pump Pressure Limit |
3200 psi (220
bar) |
| Cut Pressure Set Point* |
Factory Set to
Minimum Pressure for Startup.
Adjust per startup operating instructions in this manual. |
| Pierce Pressure Set Point* |
Factory Set to
Minimum Pressure for Startup.
Adjust per startup operating instructions in this manual. |
| Utility Hook-Ups (located at rear of pump) |
| Cooling In |
1/2 NPT Female |
1 NPT Female |
| Cooling Out |
1/2 NPT Female |
1 NPT Female |
| Cutting Water
In |
1/2 NPT Female |
3/4 NPT Female |
| Drain Water Out |
1/2 NPT Female |
3/4 NPT Female |
| Cutting Water Out |
3/8 HP Female |
9/16 HP Female |
| Warnings and Shutdowns |
| Intensifier HP Leak Warning |
Warning |
| Intensifier Over Cycle |
Shutdown |
| Inlet Cutting Water Under Pressure |
N/A |
N/A |
P< 40 psi (2.8 bar) Shutdown |
| Hydraulic Oil Level Low |
Shutdown |
Hydraulic Oil Temp.
Alert Temp. |
T< 131°F (55°C) Warning |
Hydraulic Oil Temp.
Shutdown Temp. |
T<150°F (65°C) Shutdown |
| Oil Filter Clogged |
N/A |
Shutdown |
| Motor Fault |
Shutdown |
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PUMP CAPABILITIES |
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30hp
(22kW) |
50hp
(37kW) |
75hp
(56kW) |
100hp
(75kW) |
150hp
(112kW) |
| Frequency(Hz) |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
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| Max. Continuous Output Pressure |
60,000 psi (4,137 bar) |
| Min. Output Pressure |
8,000 psi (552 bar) |
| Max. Output Flow gpm (lpm) |
0.6 (2.2.7) |
0.65 (2.46) |
1.0 (3.79) |
1.1 (4.16) |
1.5 (5.68) |
1.6 (6.05) |
2.1 (7.95) |
2.2 (8.33) |
3.0 (11.4) |
3.2 (12.1) |
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ORIFICE COMBINATIONS |
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Frequency
(Hz) |
30hp
(22kW) |
50hp
(37kW) |
75hp
(56kW) |
100hp
(75kW) |
150hp
(112kW) |
| 50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
50 Hz |
60 Hz |
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| 1 Orifices |
0.011 |
0.011 |
0.014 |
0.015 |
0.017 |
0.018 |
0.02 |
0.021 |
0.024 |
0.025 |
| 2 Orifices |
0.007 |
0.007 |
0.010 |
0.010 |
0.012 |
0.013 |
0.014 |
0.015 |
0.017 |
0.018 |
| 3 Orifices |
0.006 |
0.006 |
0.008 |
0.008 |
0.010 |
0.010 |
0.011 |
0.012 |
0.014 |
0.014 |
| 4 Orifices |
N/A |
N/A |
0.007 |
0.007 |
0.009 |
0.009 |
0.010 |
0.010 |
0.012 |
0.013 |
| 5 Orifices |
N/A |
N/A |
0.006 |
0.006 |
0.008 |
0.008 |
0.009 |
0.009 |
0.011 |
0.011 |
| 6 Orifices |
N/A |
N/A |
N/A |
N/A |
0.007 |
0.007 |
0.008 |
0.008 |
0.010 |
0.010 |
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WATER TREATMENT GUIDELINES |
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| High Quality Water |
TDS<50ppm |
No treatment required |
| Good Quality Water |
50 ppm <TDS < 150 ppm |
Soften Only |
| Medium Quality Water |
150 ppm < TDS < 250 ppm |
Soften or TDS removal |
| Poor Quality Water |
TDS > 250 ppm
Silica > 15 ppm |
TDS removal |
TORQUE SPECIFICATIONS |
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| Specific Torques |
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| Intensifier Stud: 1 in. nut |
275 ft-lb (373 N-m) |
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| Intensifier Center: 7/8 in. cap screw |
275 ft-lb (373 N-m) |
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General Torques:
The torques below are to be applied only to those fasteners not listed above: |
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| #10 |
45 in-lb (5.1 N-m) |
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| 1/4in. |
105 in-lb (11.9 N-m) |
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| 5/16 in. |
18 ft-lb (24 N-m) |
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| 3/8 in. |
33 ft-lb (45 N-m) |
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| 7/16 in. |
53 ft-lb (72 N-m) |
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| 1/2 in. |
80 ft-lb. (108 N-m) |
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| High Pressure
Fitting Torques |
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| 1/4 in. |
15-25 ft-lb (20-34 N-m) |
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| 3/8 in. |
35-45 ft-lb (47-60N-m) |
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| 9/16 in. |
60-75 ft-lb (80-100N-m) |
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