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For manufacturers processing high volumes of soft materials, cutting speed is only one part of the production equation.
Material also needs to move efficiently into the cutting area, remain controlled throughout the cutting process, and exit the system with minimal interruption before the next cycle begins. When material handling, feeding, or wastewater management becomes a bottleneck, overall productivity can be limited even when the cutting process itself is fast.
The WARDJET J-Series is designed to address the entire workflow.
Purpose-built for high-volume water-only cutting, the J-Series combines high-speed cutting, configurable automation, material handling, multiple cutting-head options, and wastewater management solutions to help manufacturers build a production system around their specific application.
Two J-Series Models for Different Production Requirements
The WARDJET J-Series is available in two models:
- J106, providing a 6 ft × 10 ft cutting area
- J128, providing a larger 8 ft × 12 ft cutting area
The main difference between the two models is the available cutting envelope, allowing manufacturers to select a system based on the size and type of material they need to process.
Both models are built around the same objective: maintaining efficient material flow while supporting fast, continuous water-only cutting.
Rather than treating the waterjet as an isolated cutting machine, the J-Series is designed as part of a broader production process where cutting, material movement, automation, and wastewater management work together.
High-Speed Water-Only Cutting for Soft Materials
In high-volume production environments, moving quickly from one part to the next can have a significant impact on overall workflow.
The WARDJET J-Series offers cutting speeds of up to 2,500 inches per minute, combined with high acceleration to move rapidly between cutting locations.
This makes the system particularly suited to production environments processing large quantities of soft materials, where the cutting head may need to repeat patterns across multiple parts or continuously process material moving through the machine.
However, cutting speed alone does not determine productivity.
To support continuous production, material must also be fed, positioned, cut, and moved out of the cutting zone efficiently. This is where the configurable architecture of the J-Series becomes an important part of the production process.
Increase Productivity with Multiple Cutting Heads
Different production applications require different cutting configurations.
The J-Series can be configured with multiple cutting heads and spreader bars, allowing manufacturers to cut multiple parts simultaneously where the application permits.
For repetitive production, this can help increase productivity by allowing several cutting operations to take place at the same time rather than relying on a single cutting head to complete each part individually.
The configuration can therefore be tailored around the manufacturer’s production requirements, material layout, and workflow.
This flexibility makes the J-Series more than a standard water-only cutting platform. It allows manufacturers to consider how the cutting system fits into the wider production environment and how the cutting-head configuration can support the required output.
Expand Cutting Capabilities with the APEX-60
Some applications require capabilities beyond standard vertical cutting.
For these requirements, the WARDJET J-Series can also be equipped with the WARDJET APEX-60 5-axis cutting head.
The APEX-60 expands the system’s cutting capabilities beyond conventional vertical waterjet cutting, giving manufacturers another option when configuring the J-Series around more advanced applications.
Because every production environment is different, the APEX-60 is offered as a configurable option rather than a standard requirement for every J-Series installation.
This allows manufacturers to select the cutting-head configuration that best matches their application without adding unnecessary complexity to applications that only require standard vertical cutting.
Automating Material Movement Through the Cutting Process
For continuous production, material handling can be just as important as the cutting operation itself.
The J-Series can be configured to support both rolled and sheet material, with several material-handling options available depending on the workflow.
These include:
- Infeed tables
- Outfeed tables
- Pinch feed rollers
- Laser sensing
- Chain-feed material movement
Together, these features help automate the movement of material into and out of the cutting area.
For rolled foam and other lightweight materials, the pinch feed roller helps control and guide the material as it travels through the cutting system. This supports consistent feeding throughout the cutting process and helps maintain a steady material flow through the production line.
When combined with the J-Series chain-feed design, these automation options help reduce interruptions between production cycles and keep material moving through the cutting zone.
Wastewater Management Designed Into the Workflow
Water management is another important consideration in continuous waterjet production.
Beneath the cutting surface, the J-Series features an exclusive sloped tank design that directs water and debris toward a central drain location.
This design helps simplify wastewater management by controlling where water and debris are directed within the system.
From there, the J-Series can be configured with wastewater solutions based on the needs of the production environment.
Available options include:
- Recirculating washdown
- Paper bed filtration
- Closed-loop systems
The appropriate wastewater configuration depends on the facility, production process, and operating requirements.
By integrating wastewater management into the overall system configuration, manufacturers can consider water handling as part of the complete production workflow rather than as a separate process.
Configured Around Your Production Environment
One of the key advantages of the WARDJET J-Series is the ability to configure the system around the application.
One manufacturer may prioritize cutting speed.
Another may require several cutting heads to process multiple parts simultaneously.
A facility working with rolled material may need automated feeding and material control, while another application may require advanced five-axis cutting capability.
Wastewater management requirements may also vary from one production environment to another.
The J-Series provides a platform where these elements can be combined based on the needs of the manufacturing process.
An optional safety cage can also be added around the system, providing an additional physical barrier around the cutting area while maintaining visibility of the production process.
A Water-Only Cutting System Built for Continuous Production
High-volume manufacturing requires more than a fast cutting head.
Cutting speed, material movement, automation, cutting-head configuration, and wastewater management all influence how efficiently material moves through production.
The WARDJET J-Series brings these elements together in a configurable water-only cutting platform designed for fast, continuous production.
With two available cutting areas, cutting speeds of up to 2,500 inches per minute, multiple cutting-head configurations, automated material-handling options, wastewater solutions, and optional five-axis cutting capability, the J-Series can be tailored around the requirements of the production environment.
WARDJET J-Series — purpose-built performance, tailored to your production.
Discuss Your Water-Only Cutting Application https://www.wardjet.com/ca/en/get-a-quote/
Explore how the right WARDJET J-Series configuration can support your cutting application.
Talk with the WARDJET team about your materials, production requirements, cutting-head configuration, material handling, automation, and wastewater management needs.